Leslie 122 Relay Repair

Here’s an emergency repair I did for a Leslie 122 cabinet.

The fast / slow relay had died, and I needed to find a solution with parts from Maplins!

The fast / slow replay relay switching is quite interesting in the 122. The cabinet is connected to the organ by a 6 pin connector, however as the audio signal to the cabinet is balanced, there is no spare pin for switching the relay.

The way around this is that a DC voltage is superimposed on both terminals of the audio signal. As the input is balanced this is a common mode signal and thus not amplified by the 122  (see schematic below).

122

This DC level is typically 60-100 VDC. This is applied to the grid of a 12AU7 that energizes the relay. The relay had died (due to a Leslie motor shorting out), and needed replacing.

I couldn’t source a direct replacement, so used a DPDT 6V relay which could switch 240VAC at 5 A. As I only needed a SPDT relay I paralleled the two switches for extra current handling.

I derived the power for the relay from the filament supply to the valves in the 122 amplifier; the relay only draw 83 mA which will not have any effect on the filament winding. To switch the relay I used a TIP31 NPN transistor which will turn on when a positive voltage is applied to the base. I limited this voltage with a 47k resistor and a 12V zener.

Here’s the final circuit.

122relay

 

 

 

 

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